Round Foam Inserts (Foam Discs) for Supplement & Tablet Bottles

Ensure added protection and product stability with our Round Foam Inserts (Foam Discs), manufactured from pharmaceutical-grade foam to support tablet, capsule, vitamin, and supplement integrity during storage and transport as part of a professional packaging solution.

Available in multiple diameters and thicknesses, these pharmaceutical-grade foam discs are suitable for a wide range of supplement bottles, vitamin containers, nutraceutical packaging, pharmaceutical packaging, and dry product containers.

Manufactured within an ISO Class 8 cleanroom facility operating under SAHPRA-approved manufacturing standards, each foam insert is produced in a controlled environment that supports high levels of cleanliness, consistency, and manufacturing quality.

Designed to fit securely inside tablet and supplement bottles, these foam inserts help minimise internal movement, reduce tablet and capsule breakage, and limit exposure to excess moisture. Suitable for nutraceutical, pharmaceutical, health, wellness, vitamin, herbal, and complementary medicine packaging applications, they provide an effective cushioning layer for tablets, capsules, powders, and other solid dosage forms where hygiene, presentation, and product protection are essential.

Each foam insert is independently tested for microbial quality, supporting safe use within regulated packaging environments while aligning with recognised industry hygiene standards.

Available in flexible quantities to suit product development, small production runs, growing brands, contract manufacturers, and high-volume production without requiring excessive bulk storage.

Product Specifications

Available Sizes

• 35mm Round × 20mm Thick
• 50mm Round × 10mm Thick
• 50mm Round × 20mm Thick
• 70mm Round × 30mm Thick

Material
Pharmaceutical-grade polyurethane foam
Function
Helps cushion tablets and capsules to minimise movement, breakage and product damage during storage and transport.
Moisture Control
Helps limit internal moisture exposure inside supplement containers.
Safety
Independently tested for microbial purity.
Compatibility
Suitable for a wide variety of:

• Supplement and Vitamin bottles
• White label supplement packaging
• Capsule containers
• Tablet bottles
• Nutraceutical containers
• Pharmaceutical packaging
• Plastic medicine bottles
• Dry product containers

Stand Out Traits

• Designed to reduce tablet and capsule movement
• Helps minimise breakage during storage and transport
• Manufactured from pharmaceutical-grade foam
• Produced within an ISO Class 8 cleanroom facility
• Independently tested for microbial quality assurance
• Suitable for nutraceutical, pharmaceutical, health and wellness packaging
• Available in practical quantities from product testing to bulk manufacturing
• Ideal for white label brands, contract manufacturers and scalable production

Available Pack Sizes

50mm Round × 10mm Thick

• Single Insert (1 Unit)
• Pack of 100
• Pack of 300
• Bulk Pack of 1,000

Custom Sizes

The following sizes are manufactured as custom production items and are available from 1,000 inserts per order:

• 35mm Round × 20mm Thick
• 50mm Round × 20mm Thick
• 70mm Round × 30mm Thick

💡 Price is displayed per selected pack size.

How to Use

Insert the foam disc into the tablet or supplement bottle before filling or sealing. Ensure the insert sits flat against the contents to provide optimal cushioning and product stability during storage and transport. 

Packaging & Handling Information

• Inserts are supplied clean and ready for use
• Store in a cool, dry environment away from excess humidity
• Suitable for supplement manufacturers, contract packers, pharmaceutical packaging facilities, and self-packaging environments

Lead Time Information

• Single inserts and smaller packs quantities of the 50mm × 10mm foam insert are generally dispatched within standard processing times, subject to stock availability.
• A minimum stock holding of 500 inserts is maintained for immediate fulfilment.
• Orders exceeding 500 units, including packs of 1,000 or larger custom quantities, are supplied on a made-to-order basis.
• Please allow up to 14 to 21 business days for processing before dispatch on made-to-order quantities

Caution

• For packaging use only
• Not intended for direct consumption
• Keep away from open flames and excessive heat

Disclaimer

This packaging component is manufactured in accordance with applicable quality and hygiene standards. Responsibility for final product compliance, regulatory approval, and labelling remains with the end-user or brand owner.

Frequently Asked Questions

What bottle size does this foam insert fit?
Our round foam inserts are suitable for a wide range of plastic supplement bottles, vitamin containers, capsule bottles, tablet bottles, and pharmaceutical packaging. Selecting the correct insert depends on both the internal bottle diameter and the product being packaged.

What is an ISO Class 8 cleanroom and why is it important?
An ISO Class 8 cleanroom is a controlled manufacturing environment designed to minimise airborne particles during production. Manufacturing pharmaceutical-grade foam inserts in this type of facility supports consistent product quality, cleanliness, and hygiene standards, making the inserts suitable for use in supplement, nutraceutical, pharmaceutical, and wellness packaging applications.

Can multiple foam inserts be used in one bottle?
Yes, multiple inserts can be used if additional cushioning is required, although one insert is usually sufficient for most tablet and capsule packaging.

Why are foam inserts used in supplement bottles?
Foam inserts help reduce internal movement, minimise tablet and capsule breakage, assist with moisture control, and improve product presentation during storage, transport, and retail handling.

Do all foam insert sizes come in the same pack quantities?
No. The 50mm × 10mm foam insert is available in single units, packs of 100, packs of 300, and bulk packs of 1,000.
The 35mm × 20mm, 50mm × 20mm, and 70mm × 30mm foam inserts are manufactured as custom production items and are available from 1,000 units per order.